Hot Tapping Services

Professional pipeline connections under pressure without interrupting flow or shutting down your system.

Industrial hot tapping procedure on a pressurized pipeline Live Pipeline Connection
Pipeline construction and hot tapping setup

Expert Hot Tapping Services

PTTS provides specialized hot tapping services, also known as pressure tapping, which allows for a connection to be made to a piping system or vessel while it remains under pressure and in service.

This critical technique eliminates the need for plant shutdowns, draining of pipelines, or loss of production. It is the preferred method for creating new branch connections, installing sensors, or performing maintenance on live systems.

Our experienced team utilizes advanced equipment to ensure safe and precise drilling into pipelines containing water, steam, oil, gas, and various chemicals.

No system shutdown required
Zero production loss
High-pressure capability
Safe and controlled procedure
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Hot Tapping Overview

Hot tapping is a precise engineering process that involves welding a fitting, installing a valve, and drilling into a live pipeline under full operating pressure.

Live Connections

Add new branch lines to existing systems without interrupting the flow of media.

Pressure Integrity

Maintain full system pressure throughout the entire connection and drilling process.

Contamination Control

Advanced techniques ensure that no debris or shavings enter the live system during drilling.

Versatility

Applicable to various pipe materials including steel, cast iron, and ductile iron.

Our Hot Tapping Capabilities

Branch Connections

Creating new branch outlets on existing pipelines for system expansion.

Instrument Installation

Installing thermowells, pressure gauges, and flow meters on live lines.

Pipeline Bypass

Facilitating bypass connections to allow for pipe section replacement or repair.

Emergency Tapping

Rapid response hot tapping for urgent system modifications and repairs.

Hot Tapping Process

1

Preparation & Welding

Welding a specialized split tee or nozzle to the live pipeline at the tap location.

2

Valve Installation

Installing a permanent sandwich or gate valve on the welded fitting to control flow.

3

Tapping Machine Setup

Mounting the hot tapping machine on the valve and performing pressure tests.

4

Drilling & Completion

Drilling through the live pipe, retracting the cutter, and closing the valve to finalize.

Why Choose Power Tech?

Safety Record

Proven track record of safe hot tapping operations in high-risk environments.

Modern Equipment

High-precision tapping machines capable of handling various pressures and sizes.

Certified Team

Technicians certified in welding and hot tapping procedures for all industrial sectors.

Efficiency

Rapid mobilization and execution to keep your projects on schedule without downtime.

Trusted By Industry Leaders

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Expand Your System without Plant Shutdown

Contact PTTS today for expert hot tapping services. Our team is ready to provide safe and efficient pipeline connection solutions.

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